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PCD Tools - メーカー・企業と業務用製品 | イプロスものづくり

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Zhengzhou Diamond: Reference Material of China's No. 1 Diamond Tool Manufacturer for PCD Materials

We procure various PCD materials, including standard materials and newly developed materials, from around the world to manufacture high-quality and low-cost PCD tools.

PCD refers to polycrystalline, sintered diamond. There are also hard composite tools made by combining hard alloys and PCD. We offer products for various machining processes such as rough machining, semi-finishing, finishing, and ultra-precision. PCD tools can be used for cutting hard materials, machining brittle materials, and cutting ferrous materials as well. For more details, please contact us or refer to our catalog.

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Zhengzhou Diamond PCD/CBN Tool Cutting Processing Case Studies for EV Parts

A collection of cutting case studies from Zhengzhou Diamond, which supplies a large number of diamond tools for EV parts in China, where EVs are most widely adopted. There are also delivery records in Japan!

China is the world's leading country in EV adoption, accounting for approximately 45% of global EV sales (around 3 million units). Zhengzhou Diamond is China's largest manufacturer specializing in PCD and CBN tools, supplying diamond tools to 90% of automotive manufacturers in China (foreign, Japanese, and local), and has a wealth of experience in tools for processing EV components. We will introduce examples of cutting processes for motor covers and motor rear cases. Since its arrival in Japan in 2009, it has been adopted by major automotive manufacturers, tier 1 suppliers, and major construction machinery manufacturers.

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[Case Study] Cutting Tool Proposals for the Automotive Industry

Contributing to high-precision manufacturing with innovative technology, high quality, and reliable service!

This document is a collection of case studies summarizing the cutting tool proposals for the automotive industry by Zhengzhou Diamond Precision Manufacturing Co., Ltd. It includes examples of processing EV motor end covers, EV motor cases, and steering components, among others. Each case study features work characteristics, processing conditions, tool features, and is accompanied by a wealth of images. 【Featured Case Studies (Partial)】 ■ EV Motor Case Processing Example - Lightweight Tool for EV Motor Cases ■ Brake Caliper Processing - PCD Total Form Cutter ■ Steering Knuckle Processing Example ■ CVJ Ball End Mill for Constant Velocity Joint Processing ■ Valve Body Processing Example - MF80 Series PCD Milling Cutter ■ Cylinder Head Processing Example - MF90 Series PCD Milling Cutter *For more details, please download the PDF or feel free to contact us.

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What is PCD tool?

Achieving mirror finish! Introducing PCD tools using polycrystalline sintered diamond.

PCD stands for Polycrystalline Diamond. It refers to a material made by sintering microcrystals of diamond at high temperature and high pressure. 【Features of PCD Tools】 - Ideal for mirror finishing of cemented carbide - Capable of high-precision direct machining of hard and brittle materials (silicon carbide, ceramics, quartz glass, etc.) - Capable of mirror finishing of hardened steel (such as ELMAX, STAVAX) - Capable of producing pin-shaped squares (minimum CR3μm) - Can accommodate extremely small sizes (such as 0.03φ) - Excellent fracture resistance at extremely small sizes - Regrinding (reuse) is possible ● For information on tool manufacturing, please download and view the catalog.

  • Other cutting tools
  • PCD Tools

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